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PDF Editor FAQ

What are different types of plastic grades?

1 Clear, Acytyle Butyl Styrene (ABS), 2 white ABS (water pipes), 3 other colored ABS, 4 Polyethylene (clear and colored), 5 Polypropylene (clear and colored), 6 soft white Polyvinyl chloride (PVC), 7 hard white PVC, 8 soft color molded PVC, 9 Hard color molded PVC, 10 Buterate (sewer pipes), 11 Poly Acytyle chloride (heat shrink films), 12 hard high impact white styrene, 13 expanded styrene foams (Styrofoam), 14 high density/medium density fibrous PVC (Syntra), 15 Acrylics (Plexiglas, Lucite cast or extruded), 16 Polycarbonate (Lexan, Purplex), 17 acetate, 18 Nylons (fiber), 19 Rayons (fibers), 20 Bakelite (black thermalset plastic used in electrical components), 21 Teflon, 22 epoxy (Arborit, Formica catylitic thermalset) 23 polyester, …..I may have not included everything plastic.

What are types of pipes used in oil and gas industries?

Steel, Copper are commonly used, PVC & PE pipes are used that are buried in the ground outside the building.Pipelines used in the oil and gas industry are different, depending on various factors, like - ‘product' to be transported, the delivery stage and whether it's part of the upstream, midstream or downstream sector.The infrastructure of pipes that carries oil and gas across the country and around the world is, thus important. Parts such as piping materials, pipe shoes, and wear pads, should last and withstand stiff conditions, in such a way that maintenance and repairs do not block the supply of the product.As per the inside and outside piping issues such as corrosion, heat, and pressure, selection of right material for pipes and pipe supports make a world of difference. Below are a few of the most common types of materials that find their use in the oil and gas industry.STEELIt is the most valued material to be used in the oil and gas industry due to its strength and reliability. It is seen that every element of oil and gas production, ranging from harvesting and refining of products to shipping them across the world, uses it.Steel is highly considered for distribution purpose. It is the main material which is used for piping and external parts due to its good strength and resistibility to wear. At times, when steel is mixed with a small percentage of other materials, it improves the end products strength, durability, or other desirable values.STEEL ALLOYSIt is known that when steel is used with other materials, the end product produced is an improved alloy. For example, when it is mixed with carbon, molybdenum, or nickel, steel strengthens and displays more resistibility to corrosion. Sometimes, steel alloys also contain chromium. Not only does it add to the strength of steel but also builds the resistance power to combat the effects of carbon dioxide and hydrogen sulfide, and high temperatures. Titanium is a popular additive because of its strength and durability. It is also resistant to a variety of substances, including seawater.COPPERCopper and copper alloys are used for special purposes, within oil and gas operations. These materials are often finding their use in valves and seals. This is due to properties like electrical and thermal conductivity that help to transfer heat and cold without warping, cracking, or failing otherwise.PE and HDPE pipes have been used in the oil and gas exploration industry for many years. HDPE pipe finds its use in fracking for collection and transportation of hydrocarbons, as well as the transportation and collection of water used in this process. Composite pipe consisting which contains layers of HDPE and metallic and non-metallic (glass and carbon fiber) substrates are used for pressures from 300 psi up to 3,000 psi and in some of the most difficult terrains across the country. Plastic pipe is also valued for its flexibility; gas distribution systems are more apt to survive severe ground shifts, especially from earthquakes, when they are made from fused PE pipe.High-density polyethylene (HDPE) pipe is used as a money-saving alternative to steel pipe. Kasta has pioneered the production of High-Density Polyethylene Piping systems of higher diameter (up to 630mm). Being light-weight, flexible, durable & chemical resistant; these pipes are best suited for potable water supply, chemical transportation, industrial effluent disposal & submarine applications.FeaturesLong lastingHigh Flow CapacityLight in weightAbrasion-resistantWeather, corrosion & chemical resistantBreakage ResistantHigh resistance to direct sunlightEasy jointing due to the quick coupling systemPrecautions like cathodic protection are not required at the time of installationUnaffected by earthquake & landslideBeing elastic, PE pipes require fewer fittings as compared to other fittingsConnection available even outside the trenchBenefitsDurableCan be used in place of expensive metal pipesApplicationsPotable water supplyCan be used in place of old-fashioned metal pipes that get corroded due to water & gasesFarm irrigation (for tubewell pipes)Chemical transportationGas DistributionIndustrial effluent disposalSubmarine applicationsSewerage pumpingTechnical SpecificationsStandard: 4984-1995Material: HDPE with Grades 63, 80 & 100Base Density (270C): 940.0 to 958.0kg/m3MFI (900C /5kg): 0.20 to 1.1gm/10minsTensile strength: 25 MpaElongation: >600%Carbon Black: 2.5+/-0.5%Reversion: <=3%Hydraulic Characteristics: Excellent in their specific constantsC-value: 150Colour: BlackRangeIn 20mm to 710mmpressure rating: 2.5, 4, 8, 10, 12.5, 16 kg/cm2Polyethylene (PE) pipe is rustproof, break-resistant and corrosion-free.PE pipe can withstand harsh chemical environments.PE pipe is abrasion resistant and is apt for the solids environment in mining purposes.PE pipe is semi-rigid to withstand high external loads. Its flexible nature expands with pressure surges that increases the life of the pipeline.PE pipe installations offer long term cost advantage because of its physical properties, leak-free joints and minimized maintenance cost.The service life for PE pipe is estimated to be 50-100 years.The "allowable water leakage" is zero rather than the typical leakage rates of 10% to 20% for PVC and Ductile Iron.Lightweight PE is easily installed without taking the help of heavy lifting equipment. Alternate installation methods (Horizontal Directional Drilling, Pipe Bursting, Slip-lining, Plow and Plant, Submerged or Floating Pipe, etc.) can save considerable time and money in most applications.Not just pipes, Kasta is also into the production and supply of HDPE ducts as well. We believe that the key success factors for an optical fiber transmission backhaul , access networks or in building fiber to the home (FTTH) infrastructure are durability which means built to last ,reliability which ensures sustainability under challenging onsite conditions ,technology that enables faster network rollouts & constant innovation that delivers next-generation solution to the ever-evolving needs of our customers .KASTA HDPE ducts are engineered, evolved and are custom made around our understanding on applications and actual deployment requirements for your mission-critical optical fiber networks.Our state of the art quality systems and our firm commitment ensures that you bury the best duct every time.These KASTA HDPE ducts are designed in various sizes & configurations to address your key requirements such as cable size, cable type and nature of the deployment techniques. We craft miniature 5.5 mm to mid-size 40 mm HDPE Ducts for Main OF cable to FTTH blown fiber and direct buried to aerial cable deployments.Each Kasta HDPE duct is coextruded with an ultra-fine, highly reinforced, thick inner "Silk layer" layer made of enriched lubricant. It facilitates faster cable blowing, protects the cable against aerodynamic heating, significantly reduces the coefficient of friction, remains constant throughout the duct length and remains effective as long as the duct lives.All the Kasta HDPE ducts undergo and exceed stringent global quality test benchmarks so they can withstand horizontal directional drilling (HDD) at great lengths , high bend induced stress, overexposure to sunlight (Ultraviolet rays), high impacts during mechanical excavations, extreme temperatures ranges without cracks or splits, excellent quality ensures no leakage at coupling locations during high pressure blowing and last but not least wall thickness throughout the duct length . These factors are the sum of your returns on investment and peace of mind multipliers.Our KASTA HDPE DUCT Portfolio includes:FiBERDUCT (Pre-lubricated HDPE Duct)FiBERFLY (Ribbed HDPE Duct)FiBERWAYS (Microtechnology HDPE Micro Ducts)FiBERiTRACK (HDPE Duct with Tracer Technology )FiBERF8 (HDPE Figure 8 Duct )FiBERMAIN ACCESSORIES (For OSP HDPE Ducts)FiBERMICRO ACCESSORIES (For FiBERWAYS )FiBERDUCT is a superior technology Pre-lubricated (PLB) duct design, used for fiber optic & copper cable protection under challenging conditions. It can be blown in existing higher diameter duct (Duct in Duct) or can be used for burial application.Permanent Inner lubricant ‘Silk layer" coextruded with HDPE reduces the coefficient of friction & enhances blowing performance.The longer cable pulls over multiple bends.Protection against aerodynamic heating.Enhanced Ultraviolet (UV) Protection.Anti termite& anti rodent (optional) capabilities.Preinstalled cable in ducts reduces network rollout time (optional)Tested against stringent elongation break requirements which eliminate issues during HDD (Horizontal directional drilling)Approved by TEC /GR/TX/CDS-008/03, Mar-11 (With amndt No. 1 dated 28.03.2013). Fully compliant with all IS, ASTM & BIS standardsAvailable in 32/26 mm, 40/33 mm & 40/34.2 mm OD/ID sizes with Nylon ropes.Preferred by a majority of telecom operators, Infrastructure, Oil & gas, CATV and network builders.

Why do we use an HDPE pipe for underground?

Kasta High-Density Polyethylene pipes exhibit better strength when compared to PVC. Kasta HDPE pipes are manufactured in greater lengths and diameters. Coiled lengths of Kasta HDPE pipes are available up to 1000 feet for certain sizes making it ideal for long runs with least number of joints. Apart from this feature, pipe lengths of Kasta HDPE can be heat fused eliminating toxic cement and resulting in stronger leak proof joints.Features· Long lasting· High Flow Capacity· Light in weight· Abrasion-resistant· Weather, corrosion & chemical resistant· Breakage Resistant· High resistance to direct sunlight· Easy jointing due to a quick coupling system· Precautions like cathodic protection are not required at the time of installation· Unaffected by earthquake & landslide· Being elastic, PE pipes require fewer fittings as compared to other fittings· Connection available even outside the trenchTechnical Specifications· Standard: 4984-1995· Material: HDPE with Grades 63, 80 & 100· Base Density (270C): 940.0 to 958.0kg/m3· MFI (900C /5kg): 0.20 to 1.1gm/10mins· Tensile strength: 25 Mpa· Elongation: >600%· Carbon Black: 2.5+/-0.5%· Reversion: <=3%· Hydraulic Characteristics: Excellent in their specific constants· C-value: 150· Colour: BlackRangeIn 20mm to 710mmpressure rating: 2.5, 4, 8, 10, 12.5, 16 kg/cm2Advantages of using Kasta HDPE pipes:• The first and foremost advantage of using HDPE pipes is that they are lighter than the CI pipes and the GI pipes• Being easy to carry, Kasta HDPE pipes save transportation cost and handling charges• When it comes to transferring of heat, the rate of energy transfer is a lot low in Kasta HDPE pipes•Kasta HDPE pipes comprise of a smoothened out inner surface that restricts the formation of bacteria and microorganisms of any kind. This ensures the pumping process to be faster and smoother with the least amount of effortVarious kinds of uses:• One of the main use of Kasta HDPE pipes is supplying drinking water• Plays an important role in the field of irrigation• The noncorrosive nature of Kasta HDPE pipes make them more suitable for sewerage and sewage disposal

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